4.3 -
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 Spare parts catalogue
Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
Removal of the intake manifolds
Note
The procedure can also be carried out with the engine installed in the frame. For clarity, the photos show the engine removed from the frame.
 
Unscrew and remove the nuts (14) securing the intake manifolds of the vertical and horizontal cylinder heads from the studs (13).
Remove the manifolds (17).
If necessary, remove the studs (12) and (13) from the cylinder heads.
Refitting the intake manifolds
Apply the recommended threadlocker to the stud bolts (12) and (13), install them on the cylinder heads and tighten them to a torque of 15 Nm (Min. 13 Nm - Max. 17 Nm) (Sect. 3 - 3, Engine torque settings).
Locate the intake manifolds (17) and secure with the nuts (14).
Tighten the nuts (14) to a torque of 23 Nm (Min. 20 Nm - Max. 26 Nm) (Sect. 3 - 3, Engine torque settings).
 
Removal of the side covers
 
Remove the timing belts and camshaft timing belt pulleys on the heads
Note
For clarity, the figures show the cylinder head removed from engine.
 
Remove the retaining screws (18) and (1) and remove the cover (2) from the vertical cylinder head (10).
Repeat the operation for the horizontal cylinder head (11).
 
Note
When removing the covers, take care not lose the tongues (15) located on camshafts (16) and (22).
Unscrew the screws (21) of the cover (20) of the camshaft (16).
Remove the camshaft end cap (20) from the cylinder head and recover the O-ring (19).
Removal of the valve covers
 
In the ABS version, the ABS pipe support (A) is fixed to the cover (8) of the exhaust-side vertical cylinder head. Loosen the screws (B) and remove the support.
Loosen the retaining screws (7) of the valve covers (8) and remove the covers with relative O-rings (9).
Refitting the valve covers
Always fit new O-rings (9) when refitting.
Fix the valve covers (8) with the relative O-ring (9) to the cylinder head.
Tighten the screws (7) to a torque of 10 Nm (Min. 9 Nm - Max. 11 Nm) (Sect. C 3, Engine torque settings).
In the ABS version, the ABS pipe support (A) is fixed to the cover (8) of the exhaust-side vertical cylinder head. Refit the support (A) and tighten the screws (B) to a torque of 10 Nm (Min. 9 Nm - Max 11 Nm) (Sect. 3 - 3, Engine torque settings).
 
 
Removal of the camshafts
 
Remove the timing belts and camshaft timing belt pulleys on the heads
Note
This operation can be carried out with the rocker arms installed in the cylinder head. For clarity, the photos show the cylinder head with the opening rocker arm removed.
 
Remove the key (15) from the camshaft.
Note
To prevent possible damage to components, turn the camshaft (16) through a series of rotations so that the cams do not foul the rockers.
Note
When rocker arms are in place, the procedure is easier if you remove the clip (A) from opening rocker arm (B).
Withdraw the cylinder head camshaft (16) from its housing.
Remove the sealing ring (3) from the cylinder head.
Inspecting the camshafts
Check the cam contact surfaces for scratches, grooves, steps and waving. Worn cams are frequently the cause of poor timing, which leads to loss of engine power.
Install the camshaft between two centres and check for distortion using a dial gauge:
-
Note
The effective distortion will be half the total reading obtained on the dial gauge.
Each camshaft is stamped with an identification letter:
O: horizontal;
V: vertical.
Checking the oil seals
Fit new oil seals at each engine overhaul.
Insert the new oil seals squarely in their bores. Use suitable drifts.
Lubricate the lip of oil seals after assembly. This operation must be performed very carefully.
Refitting the camshafts
If removed, install the sealing ring (3) in its seat on the cylinder head right-hand side, using a suitable tool.
Important
If the valve rocker arms are already installed in the cylinder head (Sect. 9 - 4.4, Refitting of the rocker arms, shims and valves.), turn the camshaft (16), through a series of rotations, so that the cams do not foul the rocker arms.
Before fitting the camshaft, check the mark: ā€œVā€ means vertical, ā€œOā€ means horizontal.
Apply graphite oil to the seats of the camshaft so that it is lubricated also during the initial revs of the engine.
Insert the camshaft (16) from the left-hand side of the cylinder head.
If removed, reposition clip (A) onto opening rocker arm (B).
Check the condition of the key (15) and its groove, and install it.
 
Refitting side covers
Lubricate the new O-rings (19) with the recommended grease and fit on the end cap (20).
Fit the end cap (20) on the left-hand side of the cylinder head.
Fasten the cover (20) using the screws (21), with the recommended threadlocker.
Tighten the screws (21) to a torque of 10 Nm (Min. 9 Nm - Max. 10 Nm) (Sect. C 3, Engine torque settings).
Note
Take care not to dislodge the key (15) located on camshaft (16).
Locate the cover (2) of the vertical cylinder head (10) on the left-hand side of the cylinder head and insert the retaining screws (1) and (18).
Tighten the screws (18) and (1) to a torque of 10 Nm (Min. 9 Nm - Max. 11 Nm) (Sect. 3 - 3, Engine torque settings).
Repeat the above operations for the other cylinder head (11).
 
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