09 - Impianto elettri­co
1 - Removal–refitting of the engine assembly 4
Removal of the engine 5
Refitting the engine 7
2.1 - Lubrication system: oil pump 9
Removal of the oil pump 10
Disassembly of the oil pump 11
Reassembly of the oil pump 12
Refitting the oil pump 13
2.2 - Lubrication system: oil cooler 14
Removal of the oil cooler 15
Oil cooler inspection 18
Refitting the oil cooler 18
4.1 - Cylinder head assemblies: checks and adjustments 22
Checking and adjusting valve clearances 23
Checking the engine timing 27
4.2 - Cylinder head assemblies: timing belt covers/timing system 29
Removal of the timing belt covers 30
Removal of the timing system assembly 31
Disassembly and reassembly of the timing pulleys 34
Refitting the timing system assembly 35
Refitting the timing belt covers 44
4.3 - Cylinder head assemblies: camshafts 45
Removal of the intake manifolds 47
Refitting the intake manifolds 49
Removal of the side covers 51
Removal of the valve covers 53
Refitting the valve covers 54
Removal of the camshafts 55
Inspecting the camshafts 57
Checking the oil seals 57
Refitting the camshafts 58
Refitting side covers 61
4.4 - Cylinder head assemblies: valves - rocker arms 63
Removal of the cylinder head assembly 64
Overhaul of cylinder head components 68
Refitting the cylinder head assembly 76
Refitting the cylinder heads 82
5 - Cylinder/piston assemblies 84
Removal of the cylinder/piston assembly 85
Overhaul of the cylinder barrel/piston components 88
Refitting the cylinder/piston assembly 94
6.1 - Clutch assembly: APTC wet clutch 98
Description of the APTC clutch assembly 99
Removal of the APTC clutch 100
Disassembly of the clutch hub-plates-centre assembly 102
Overhaul and inspection of the APTC clutch components 103
Reassembly of the clutch hub-plates-centre assembly 105
Refitting the APTC clutch 107
6.2 - Clutch assembly: clutch cover 110
Removal of the clutch cover 111
Disassembly of the clutch cover 112
Reassembly of the clutch cover 113
Refitting the clutch cover 114
6.3 - Clutch assembly: primary drive gears 116
Removal of the primary drive gear 117
Refitting the primary drive gears and checking backlash 119
7.1 - Gearbox assembly: gearchange mechanism 122
Removal of the gear selector lever 123
Disassembly of gear interlock plunger and pawl assembly 126
Refitting the pawl assembly and the gear interlock plunger 127
Refitting the gear selector lever 129
7.2 - Gearbox assembly: gearbox shafts 131
Removal of the gearbox assembly 132
Disassembly of the gearbox shafts 134
Overhaul of the gearbox 144
Inspection of the gear selector forks 145
Inspection of the gear selector drum 146
Reassembly of the gearbox shafts 147
Reassembly of the gearbox 151
8 - Flywheel - alternator 152
Removal of the generator cover 154
Disassembly of the generator cover 156
Removal of the flywheel/alternator assembly 157
Checking the flywheel/alternator assembly 159
Refitting the flywheel-alternator assembly 164
Reassembly of the generator cover 166
Refitting the generator cover 167
9.1 - Crankcase assembly: external components 174
Removing outer components 176
Refitting the external components 180
Removal of the timing gears 185
Refitting the timing gears 186
Removal of the starter motor idler gear 187
Refitting the starter motor gear 188
9.2 - Crankcase assembly: crankcase halves 189
Separation of the crankcase halves 190
Overhaul of the crankcase halves 193
Overhauling the main bearings 196
Reassembly of the crankcase halves 197
Shimming the shafts 198
Reassembly of the crankcase halves 201
9.3 - Crankcase assembly: crankshaft/connecting rods assembly 208
Removal of the crankshaft/connecting rods assembly 209
Disassembly of the crankshaft/connecting rods assembly 210
Overhaul of the connecting rods 210
Reassembly of the connecting rods 215
Refitting the crankshaft/connecting rod assembly 217